PVC Insulated Seamless Conductor Rail

• Type: Insulated
• Conductor Type: Stranded
• Application: Overhead
• Conductor Material: Copper
• Sheath Material: PVC
• Insulation Material: PVC
• Material Shape: Flat Wire
• Range of Application: Mine
• Certification: ISO9001, CCC
• Bending Radius: ≥750mm
• Customized: Customized as Needed
• Transport Package: Ply Wood Case
• Specification: 3P/4P/6P
• Origin: China
• Production Capacity: 10000m/Month

Product Description

Product Description

The Seamless Conductor Rail System is an essential component of the power supply infrastructure for overhead cranes, gantry cranes, suspension cranes, and various lifting equipment. This system is ideal for machinery works, small-scale steel factories, low-power hoisting equipment, electric hoists, electric tools, and stacking systems, making it a versatile solution in the lifting industry, especially in environments with ambient temperatures below 55ºC.

Functionality and Design

The Seamless Conductor Rail System boasts an impressive design with no joints within a length of 1000 meters. It is available in 3P/4P configurations with current ratings of 50A, 80A, 100A, 120A, and 140A. For increased power requirements, 3P and 4P configurations can be combined into 6P or other levels. Winnect provides a comprehensive set of components for the seamless conductor rail system, including hanger clamps, joints, current collectors, towing brackets, end tensioners/feeders, towing arms, carbon brushes, and support brackets.

Material Composition

• Conductive Material: 99.99% oxygen-free copper, ensuring excellent conductivity and reliability.
• Housing Material: PVC with heat resistance properties ranging from -40ºC to 70ºC, providing robust protection and durability.

Product Features

• Safety and Reliability: The jointless design (except for line feeds) enhances safety and operational stability.
• Compact Size: Easy to transport, install, and replace, making it an economical choice.
• Insulation and Impact Resistance: The PVC housing ensures excellent insulation and impact resistance.
• UV Resistance: The PVC housing also offers protection against ultraviolet radiation.
• Curved Rail Compatibility: Suitable for electric hoists operating on curved rails.
• Precision Engineering: CAD/CAM design ensures stable quality and performance.
• Operational Efficiency: Ideal for low-frequency operations in favorable working conditions.
• Flexible Installation: The system supports a minimum bend radius of 750mm, providing flexibility in various applications.

Key Advantages

1. Seamless Design:
The seamless construction of the busbar ensures no gaps, significantly reducing the risk of corrosion and electrical failures. This design offers a longer lifespan compared to traditional busbars.

2. Flexibility and Versatility:
Our busbar can be easily bent and shaped to fit various configurations without compromising its structural integrity. This makes it an ideal choice for complex automated production environments.

3. Superior Conductivity:
Utilizing 99.9% industrial pure copper, the Seamless Safety Busbar provides exceptional electrical conductivity, ensuring efficient power transmission with minimal voltage drop.

4. Durable and Reliable:
The combination of high-quality PVC and resin materials ensures the busbar is durable, impact-resistant, and UV-resistant, suitable for demanding industrial environments.

5. Efficient and Cost-Effective:
The seamless installation design is not only simple and time-saving but also highly cost-effective. The busbar can be cut to any length as per customer requirements, providing great flexibility in various applications.

 

Technical Specifications

• Product Name: Seamless Safety conductor rail
• Conductor Material: 99.9% Industrial Pure Copper
• Insulation Material: PVC, Resin
• Color: Red
• Roll Length: 1-1000 meters
• Minimum Bending Radius: 750mm
• Available Specifications: 3P, 4P, 6P

 

Our Seamless Conductor Bars are the perfect solution for your industrial needs, offering flexibility, durability, and high performance.
Contact us today to learn more about how we can customize our products to fit your specific application.

 

Application:

Application Range

The Seamless Safety Busbar is widely used in industrial power transmission systems, particularly in applications requiring curved and height-adjustable power supply designs. It is an excellent choice for:

• Crane Power Supply Systems: Ensuring high-speed stability and efficient power delivery.
• Automated Production Lines: Providing reliable and flexible power transmission solutions.
• General Industrial Use: Suitable for various industrial environments requiring high-quality electrical components.

 

Product Parameters

Installation Location	indoor
ambient temperature	-25ºC~+55ºC
Protection level	IP20
Protection against electric shock level	Level 0
Maximum working voltage	AC 660V or DC 1000V
Running speed	V≤2000m/min
pollution level	Level IIII (general conductive dust and condensation state)
Relative humidity	<95%

Maintenance

Selection of Product Specifications: When selecting product specifications, consider the equipment load, duty cycle, ambient temperature, and cable length. Ensure to allow for a margin of safety, and typically reduce the capacity by 20% for outdoor applications.

Collector Wires: Due to the multiple leads in collectors, ensure there is no phase-to-phase short circuit or incorrect assembly.

Annual Maintenance: During the annual maintenance of the equipment, perform the following tasks:

1. Collector Inspection:

   • Remove the collector from the conduit end.
   • Check for brush wear; if it exceeds the effective length marking, replace the brushes promptly.
   • Inspect the wear on the neck area.

2. Conduit and Rail Inspection:

   • Check the conduit rail joints for looseness or rust; replace if necessary.
   • Inspect the fixed clamps and suspension clamps for any looseness.

3. Conduit Condition:

   • Inspect for any significant deformation or bending.
   • Use suspension bolt adjustments to straighten if possible; if not, replace the individual conduits.

4. Conduit Cleaning:

   • Generally, dust accumulation inside the conduit does not require attention.
   • If there is excessive dust accumulation over time, blow it out with compressed air or wipe it clean with a lint-free cloth.

5. Brush Spring Pressure:

   • Ensure the spring pressure of the collector brushes is normal, typically between 1.8-2.3 N/cm².

6. Roller Inspection:

   • Check the wear condition of the rollers.
   • The rollers ensure the brush maintains proper positioning within the conduit.
   • Excessive roller wear can cause brush abrasion or result in intermittent power loss.

 

Packing and Delivery

• Packing: Accessories are packed using PE film or according to customer specifications. Electric parts are secured in high-quality plywood crates to minimize distortion during transport. Standard packaging involves wooden boxes that are fumigated to ensure safety and compliance.
• Delivery: Products are typically transported in containers by sea, with a focus on reducing costs while maintaining safety.

 

FAQ

Q1: Are you a manufacturer or a trading company?
A: We are a professional trading company that collaborates with original manufacturers for product outsourcing.

Q2: Do you have stock?
A: Yes, we have stock for most standard products.

Q3: What is your minimum order quantity (MOQ)?
A: Generally, our MOQ for standard coaxial cable products is 15-20 meters, but each inquiry is considered individually.

Q4: How do you control quality?
A: We have a very strict quality control system to ensure that our products always have the best quality.

Q5: What is your delivery time?
A: Usually, our delivery time is 15-25 days after the purchase order (PO) is confirmed, but it depends on the quantity for each inquiry.

Q6: What are your usual payment terms?
A: Typically, we require a prepayment and the balance to be paid before shipment, but we quote based on the customer, order, and other factors for each inquiry.

Q7: What are your delivery methods?
A: We usually use FOB, CIF, CFR, etc.

Q8: What is your main packaging mode?
A: Inner packaging: wooden reels, plastic reels, paper reels, shrink wrap; outer packaging: cartons, wooden cases, and pallets. Other packaging methods can be used upon customer confirmation.